1. Major Responsibilities & Accountabilities

• Ensure overall Mechanical Maintenance planning of Power Plant.
• Responsible for ensuring preventive maintenance, corrective maintenance, major maintenance of plant system and equipment.
• Manage, control and guide contract manpower to achieve maximum productivity with due importance to safety and environment requirements.
• Analyse the root causes for equipment failure and provide suggestions for improvements to avoid break downs.
• Plan and maintain spares required for the section with optimum inventory without compromising plant availability.
• Resource Management.
• IRRR
• FMEA
• RCA
• Propose or execute modification of plant and equipment to improve productivity, vailability.
• Plan, prepare and administer departmental, section budgets.
• Coordinate with Operation Department and implement prudent maintenance plans to ensure optimum performance of the Plant and achieve targeted results.
• Record all events or activities and provide periodical reports to the management.

2. Competencies Required in Performing the Job

• Analytical skill
• Strong knowledge of power generation technologies, rotary and static equipment knowledge, manage manpower of Operation and Maintenance.
• Planning and scheduling the job.
• Spare and manpower management. Should have strong analytical thinking and problem solving skills.
• Demonstrated ability to drive continuous improvement and achieve operational excellence and reliability of the equipment.

3. Skills and Behaviour

• Strong knowledge of power generation technologies.
• Knowledge in Process Safety Management.
• Knowledge of Safety Procedure and compliance.
• Knowledge of permit system.
• Maintain best MTBF of individual equipment.
• FMEA, RCA

1. Major Responsibilities & Accountabilities:

• Ensure overall Electrical Maintenance planning of Power Plant.
• Responsible for ensuring preventive maintenance, corrective maintenance, major maintenance of plant system and equipment.
• Manage, control and guide contract manpower to achieve maximum productivity with due importance to safety and environment requirements.
• Analyse the root causes for equipment failure and provide suggestions for improvements to avoid break downs.
• Plan and maintain spares required for the section with optimum inventory without compromising plant availability.
• Resource Management.
• IRRR
• FMEA
• RCA
• Propose/execute modification of plant and equipment to improve productivity/availability.
• Plan, prepare and administer departmental & section budgets.
• Planning and budgeting for spares required for maintenance of various equipment.
• Coordinate with Operation Department and implement prudent maintenance plans to ensure optimum performance of the Plant and achieve targeted results.
• Record all events/activities and provide periodical reports to the management.

2. Competencies Required in Performing the Job:

• Analytical skill
• Strong knowledge of power generation technologies, electrical protection schemes, switchgears, maintenance of generators, motors, and transformers. Should have strong analytical thinking and problem-solving skills.
• Demonstrated ability to drive continuous improvement and achieve operational excellence and reliability of the equipment.

3. Skills and Behavior:

• Strong knowledge of power generation technologies.
• Knowledge in Process Safety Management.
• Knowledge of Safety Procedure and compliance.
• Knowledge of permit system.
• Maintain best MTBF of individual equipment.
• FMEA & RCA

Job Description for Rotating Equipment Reliability Engineer

The Rotating Equipment Engineer leads reliability improvement efforts and provides support and direction in completing repairs to rotating equipment or systems. The Engineer assists in the preventive and predictive programs. Ensures the appropriate troubleshooting analysis, failure analysis and technical solutions are employed. This role provides the primary focus on Proactive Maintenance and reliability for the plant rotating equipment and systems. The primary focus of this position is reliability support to the plant for rotating equipment issues. Improvements in mechanical availability are expected to result from the involvement in the maintenance and troubleshooting activity as well as the application of his/her technical expertise in solving equipment performance problems and instituting improvements.

Key Responsibilities include, but are not limited to:

• Provides technical support to the Maintenance and Process enhancement teams.
• Understands and is compliant with all Work permit and Process Safety policies and procedures.
• Reviewing and analyzing equipment reliability data (e.g. vibration spectrum data, oil analysis, reciprocating engine and compressor analysis reports).
• Evaluating and developing Preventative Maintenance programs and Key Performance Indicators (e.g. Mean-Time-Between-Failure) to reduce life-cycle cost and downtime.
• Providing recommendations for equipment improvement projects.
• Serving in a leadership role in root cause failure analysis of rotating equipment
• Analyze data and information from multiple sources to identify and recommend reliability improvement activities.
• Providing technical advice to Maintenance, Operations and Facilities Engineering personnel
• Review and update Standard Maintenance Procedures (SMP) and Standard Operating Procedures (SOP).
• Troubleshooting and analyzing critical or repetitive problems
• Provides technical input in determining procedure for equipment repairs.
• Participates in weekly scheduling meeting.
• Participates in the Management of Change (MOC) process.
• Assists in preparing, reviewing and approving bid.
• Reviews performance of outside repair facilities.
• Reviews/develops standardized repair procedures for use in HPL and outside repair shops in the area of expertise.
• Work closely with other Maintenance Divisions to determine and predict mechanical equipment components’ life using appropriate reliability tools, such as Failure Modes Effects and Criticality Analysis (FMECA), Mean time between failures (MTBF) and Mean Time To Failure (MTTF), to ensure extended operating life of rotating equipment.

Skills and Knowledge:

• In-depth knowledge of rotating equipment and tools.
• Competency in reading technical drawings.
• Skill in developing and conducting training.
• Knowledge about and can conduct an incident investigation to determine defects or to develop a root cause analyses (RCFA).
• An understanding of the requirements of process safety management, specifically the management of change process.
• An understanding of and has expertise in preventative maintenance/predictive maintenance programs (oil analysis, vibration monitoring, on line compressor performance monitoring, etc.).
• Demonstrated computer skills, specifically Microsoft Office, Excel, and planning software tools such as computerized maintenance management systems.

Job Description for Static Equipment Reliability Engineer

To technically lead and manage all mechanical engineering actions required to support reliable operations of the static Equipment and system. Provide technical support to the Refinery’s maintenance and operational teams. Optimize and provide solutions and/or alternatives for inquiries received from operations. Ensure that all maintenance activities are carried out in accordance with quality and safety standards, specifications and reliability best practices.

Key Responsibilities include, but are not limited to:

• Improve mechanical equipment reliability and availability through the implementation of Reliability Engineering principles, techniques and tools, such as Risk Based Maintenance (RBM) and Root Cause Failure Analysis (RCFA).
• Coordinate with other Maintenance Divisions and the Operations Department to discuss, develop, review and manage static equipment maintenance and reliability strategies.
• Contribute to the development of Predictive and Preventative Maintenance plans and procedures for all Static equipment, and provide technical expertise for mechanical equipment maintenance activities, standards and procedures.
• Provide technical assistance and trouble-shooting support for all mechanical static equipment, and ensure that all maintenance activities and procedures are aligned with reliability requirements.
• Champion the engineering for static equipment (such as pressure vessels, heat exchangers, storage tanks, steam boiler systems, piping and valves). Support the Area Maintenance Team Leaders and their respective teams.
• Work closely with other Maintenance Divisions to determine and predict mechanical equipment components’ life using appropriate reliability tools, such as Failure Modes Effects and Criticality Analysis (FMECA), Mean time between failures (MTBF) and Mean Time To Failure (MTTF), to ensure extended operating life of static equipment.
• Provide technical advice with regards to searching for and preparing new mechanical equipment proposals, and review equipment specifications, documents and drawings.
• Ensure keeping, maintaining and updating a database of all historical data pertaining to mechanical static equipment failures, and assist in analyzing failure data and preparing reliability test report.
• Define, manage and review equipment maintenance strategies. Develop maintenance procedures to support these strategies. Provide technical assistance and trouble-shooting support for all equipment.
• Develop ten-year renovation plans / budgets based on risk management of obsolescence equipment. Approve and supervise the engineering and design of modifications, (technical) for all static equipment and piping systems.
• Define spare part requirements for static equipment, employing Risk Based Maintenance and FMECA. Perform regular audits to ensure working capital is optimized, stock levels are maintained and obsolete equipment is removed.
• Coordinate the training of subordinates on general knowledge of static equipment (pressure vessels, heaters, storage tanks, heat exchangers) and piping – including all in-line piping components such as valves and filters.

Skills and Knowledge:

• years of Static Equipment operations and maintenance experience.
• In-depth knowledge of static equipment
• Competency in reading technical drawings.
• Skill in developing and conducting training.
• Knowledge about and can conduct an incident investigation to determine defects or to develop a root cause analyses (RCFA).
• An understanding of the requirements of process safety management, specifically the management of change process.
• An understanding of and has expertise in preventative maintenance/predictive maintenance programs.
• Demonstrated computer skills, specifically Microsoft Office, Excel, and planning software tools such as computerized maintenance management systems.

Job Description for Electrical Reliability Engineer

The overall objective of the Electrical Reliability Engineer is to ensure the safe and reliable operation of production facilities at the lowest life cycle cost. The Electrical Reliability Engineer will be responsible for the identification, development, and implementation of preventive/predictive programs and corrective maintenance solutions for Electrical systems and equipment. This person will have the ability to work independently and make technical decisions based on full awareness of viability, risk, cost and other benefits.

Key Responsibilities include, but are not limited to:

• Own and lead the Root Cause Analysis (RCA) process for major failures to assure prevention of re-occurrence.
• Analyze data and information from multiple sources to identify, recommend and justify life-cycle cost and reliability improvement activities.
• Review the Electrical system Preventive and Predictive Maintenance program..
• Identify and resolve long-term Electrical asset concerns (reliability threats).
• Review and update Electrical related Standard Maintenance Procedures (SMP) and Standard Operating Procedures (SOP).
• Works with project engineering to ensure the reliability and maintainability of new and modified installations (MOC). The reliability engineer is responsible for adhering to the life cycle asset management (LCAM) process throughout the entire life cycle of new assets.
• Manage risk to the achievement of an organization’s strategic objectives in the areas of environmental health and safety, asset capability, quality and production.
• Provides technical support to production, maintenance management and technical personnel. 
• Applies value analysis to repair/replace, repair/redesign and make/buy decisions.
• Develop and execute Electrical reliability improvement plan.
• Assist in developing new and current Electrical specialists in the region.
• Responsible for Refinery coordination of the Electrical systems of all large scale engineering projects.  Reviews design of proposed facilities (with respect to Electrical systems) ensuring compliance with engineering standards while optimizing maintainability and reliability.
• Identifies key Electrical systems reliability indicators, which are monitored, analyzed and subsequently acted upon in order to increase the on stream efficiency of all Refinery Electrical systems.
• Improve Electrical System reliability and availability through the implementation of Reliability Engineering principles, techniques and tools, such as Risk Based Maintenance (RBM) and Root Cause Failure Analysis (RCFA).

Skills and Knowledge:

• Experience in participating in Root Cause Failure analyses.
• In-depth knowledge of Electrical Systems.
• Detailed understanding of Electrical Safety Act.
• Able to lead reliability improvement processes and programs.
• Demonstrated computer skills, specifically Microsoft Office, Excel, and planning software tools such as computerized maintenance management systems.
• Good communications skills both written and verbal are required.

Job Description for Instrument Reliability Engineer

The overall objective of the Instrumentation Reliability Engineer is to ensure the safe and reliable operation of production facilities at the lowest life cycle cost. The Instrumentation Reliability Engineer will be responsible for the identification, development, and implementation of preventive/predictive programs and corrective maintenance solutions for instrument systems and equipment in multiple facilities. This person will have the ability to work independently and make technical decisions based on full awareness of viability, risk, cost and other benefits.

Key Responsibilities include, but are not limited to:

• Own and lead the Root Cause Analysis (RCA) process for major failures to assure prevention of re-occurrence.
• Analyze data and information from multiple sources to identify, recommend and justify life-cycle cost and reliability improvement activities.
• Review the Instrumentation Preventive and Predictive Maintenance program in view of criticality of instrument & instruments associated with plant ESD.
• Identify and resolve long-term instrumentation asset concerns (reliability threats).
• Review and update instrumentation related Standard Maintenance Procedures (SMP) and Standard Operating Procedures (SOP).
• Works with project engineering to ensure the reliability and maintainability of new and modified installations (MOC). The reliability engineer is responsible for adhering to the life cycle asset management (LCAM) process throughout the entire life cycle of new assets.
• Manage risk to the achievement of an organization’s strategic objectives in the areas of environmental health and safety, asset capability, quality and production.
• Provides technical support to production, maintenance management and technical personnel. 
• Applies value analysis to repair/replace, repair/redesign and make/buy decisions.
• Develop and execute a multi-year instrumentation reliability improvement plan.
• Assist in developing new and current instrument specialists in the region.
• Responsible for Refinery coordination of the instrumentation systems of all large scale engineering projects.  Reviews design of proposed facilities (with respect to instrumentation systems) ensuring compliance with engineering standards while optimizing maintainability and reliability.
• Identifies key instrumentation systems reliability indicators, which are monitored, analyzed and subsequently acted upon in order to increase the on stream efficiency of all Refinery instrumentation systems.
• Improve Instrument System reliability and availability through the implementation of Reliability Engineering principles, techniques and tools, such as Risk Based Maintenance (RBM) and Root Cause Failure Analysis (RCFA).

Skills and Experience:

• Experience in participating in Root Cause Failure analyses.
• In-depth knowledge of Instrumentation.
• Demonstrated computer skills, specifically Microsoft Office, Excel, and planning software tools such as computerized maintenance management systems.
• Good communications skills both written and verbal are required.